How to Select the Right Mil Thickness for Heavy Duty Tarpaulin
- Bradley Tomlinson

- Oct 14
- 5 min read
When it comes to choosing a Heavy Duty Tarpaulin, mil thickness is one of the most critical considerations. Whether you are using Tarpaulin Sheets for construction, agriculture, transport, or personal use, the correct thickness will ensure how well your tarp can handle stress, weather conditions, and extensive use. Knowing about mil thickness ensures you make an informed choice that is durable, flexible, and cost-effective.
In this article, we will discuss what mil thickness is, how it influences the strength and usability of Tarpaulins, and how to select the ideal one for your use whether you require a Large Tarpaulin, a Waterproof Tarpaulin, or a durable Tarpaulin Cover.
Knowing about Mil Thickness in Tarpaulins
The mil is a common unit employed for measuring plastic and film thickness. One mil is one-thousandth of an inch (0.001 inch). For instance, a 10-mil Tarpaulin Sheet is 0.010 inches thick. Small as it sounds, a difference of a few mils can make a significant difference in performance.
In general, Tarpaulins are light-duty (approximately 5 to 8 mils) to heavy-duty (10 to 20 mils or more). The higher the material thickness, the more durable it will be against tearing, punctures, sunlight, and abrasion. But higher mil thickness also results in a heavier and less pliable tarp something to keep in mind when portability and ease of use are considerations.
Standard Mil Thickness Options and Applications
To assist you in making the right choice, here's a brief guide to common mil thickness in Tarpaulin Sheets:
5 to 8 Mil Tarpaulin – Light-Duty Use
These are perfect for short-term use like temporary protection from rain, light storage, or covering furniture. Although they provide good resistance against water, they will not work for long-term exposure or heavy loads.
9 to 12 Mil Tarpaulin – Medium-Duty Use
This thickness is ideal for regular outdoor applications like protection of gardens, car covers, or small-scale building works. They are a compromise of durability and workability.
13 to 16 Mil Tarpaulin – Heavy Duty
Heavy Duty Tarpaulins of this thickness are designed to withstand harsh applications such as industrial applications, agriculture, camping, or construction site coverings. They resist tearing, UV exposure, and prolonged moisture contact.
17 to 20+ Mil Tarpaulin – Heavy-Duty Application
They are the strongest and most durable Tarpaulin Covers around. Perfect for marine conditions, truck bed cover, and outdoor storage that needs round-the-year protection. They are heavier, less flexible, but thicker and offer unparalleled durability.
Factors to Consider When Selecting Tarpaulin Thickness
Choosing the proper mil thickness is determined by a number of factors, which include your application, environment, and intended lifetime of the Tarpaulin Sheet.
1. Application and Purpose
The primary consideration is how you will utilize the Tarpaulin.
For short-term use, such as covering items while painting or temporary housing, a thinner Waterproof Tarpaulin (approximately 6–8 mils) will typically suffice.
For construction, agriculture, or transportation, where abrasion and wind stress is prevalent, opt for a Heavy Duty Tarpaulin of 12–16 mils.
For industrial or marine application, where the tarp will be subject to constant exposure to adverse weather, opt for a Large Tarpaulin of 18–20+ mils thickness.
2. Weather Conditions
If your area experiences extreme weather strong winds, heavy rain, or direct sunlight thicker Heavy Duty Tarpaulin Sheets provide better performance. Waterproof Tarpaulins with higher mil ratings resist UV degradation, water seepage, and temperature changes better than thinner ones.
3. Duration of Use
The length of your project also influences the decision. For temporary protection, light to medium-duty tarps are acceptable. However, if you require protection for months or even years, thicker Tarpaulin Covers will give better and longer-lasting protection.
4. Portability and Handling
Heavier tarps can be cumbersome to move or install. If you need to frequently fold, carry, or relocate your Tarpaulin, consider whether the added weight and stiffness of a thick tarp will affect usability.
5. Cost Efficiency
Although more expensive initially, thicker Heavy Duty Tarpaulins are more durable and long-lasting. This renders them more economical in the long term, particularly for high-use applications where thin tarps would have to be replaced often.
Comparing Materials and Their Mil Thickness
In addition to mil thickness, material type also determines how effective a specific mil thickness will be. Following is how typical tarpaulin materials stack up:
Polyethylene (PE) Tarpaulin
Polyethylene tarps are light in weight, waterproof, and UV-resistant. They are usually used in Tarpaulin Sheets for general outdoor applications. PE tarps of 10–12 mils thickness are generally regarded as Heavy Duty Tarpaulin.
PVC (Vinyl) Tarpaulin
PVC or vinyl tarps are very strong and elastic, and they are used for industrial and commercial applications. Even a 14–16 mil PVC Tarpaulin Cover performs better than lighter polyethylene tarps in strength and resistance.
Canvas Tarpaulin
Canvas tarps are constructed of cotton or polyester water-resist coated fabric. They are durable and breathe but not necessarily waterproof in all cases. Tarps made of canvas in the 12–18 mil thickness are best used in building, painting, and farming.
Correlating Mil Thickness with Real-Life Applications
Below are some real-life examples to correlate thickness with actual applications:
Construction Sites: Utilize Heavy Duty Tarpaulin (13–16 mil) for covering material, equipment, or scaffolding. The extra thickness withstands abrasion and UV ray exposure.
Agriculture and Farming: For hay, crop, or equipment covering, utilize Waterproof Tarpaulin Sheets of 12–15 mil thickness.
Transport and Hauling: Truck covers or trailers require Large Tarpaulins with a minimum thickness of 18 mil to withstand wind, rain, and debris.
Home and Garden: To cover outdoor furniture or gardening supplies, an 8–10 mil medium-duty Tarpaulin Sheet will do the job.
Marine or Industrial Application: Choose the thickest available for unsurpassable weather durability and lifespan (20+ mil).
Other Features That Increase Capability
Though mil thickness is an essential factor, note other signs of quality in Tarpaulin Covers as well:
Reinforced edges and corners: they won't tear under tension or high wind.
Rust-resistant grommets: provide secure fastening and extend lifespan.
UV treatment: increases durability in sunlight-intensive conditions.
Waterproof coating: provides complete water protection for Waterproof Tarpaulin Sheets.
These, along with the perfect thickness, make a tarp that can overcome almost any challenge.
Conclusion: Finding the Perfect Balance
Choosing the right mil thickness for a Heavy Duty Large Tarpaulin isn’t just about picking the thickest option available. It’s about finding a balance between strength, flexibility, cost, and convenience based on your specific needs. For general use, a 10–12 mil Tarpaulin Sheet offers reliable protection. For industrial, marine, or long-term applications, go for a Large Tarpaulin with 16–20 mil thickness for maximum performance.
Investing in the right Tarpaulin Cover means your equipment, materials, and outdoor areas stay safe from the elements. Whether you require a Waterproof Tarpaulin to weather rain or a Heavy Duty Tarpaulin for demanding industrial purposes, knowing mil thickness will assist you in making an intelligent, long-lasting, and budget-friendly decision that won't let you down.









Comments